(Step-by-Step) Washing Process The additional weight acquired by the filter represents the amount of dirt not removed by the cleaning system, but removed
Question: Washing Process
The additional weight acquired by the filter represents the amount of dirt not removed by the
cleaning system, but removed by the solvent.
This difference is called "waste", and is the result of the inefficiency of the washing process.
If the process was 100% effective, the residue in the solvent should be zero!
The less waste there is, the better the cleaning process.
We want to know how much waste is affected by 3 factors "X's"
- Water temperature
- Time of exposure to the jet (determined by the speed of the conveyor)
- Concentración (del detergente del sistema de lavado)
Table of factors "X's" and their levels
| Factors "X's" | low | High |
| Temperature | temperate | Hot |
| Time | short | Long |
| Concentration | Low | high |
So the factors were established
"X's" and their levels, what are the
possible combinations?
So we have 3 factors in 2 levels, so we will have 2
3 = 8 possible combinations
The "Project Team" decided to execute 5 replicates in each treatment due to the
high cost of replications.
Remember that replicating means having to modify the process settings after
each treatment
Residual measurement was done for each sample.
| C1 | C2 | C3 | C4 | C5 | C6 | C7 | C8 |
| Order EST. | Order Run |
PT
Central |
blocks | Temperature | Time | concentration | |
| 1 | 1 | 1 | 1 | Temperate | short | Low | |
| 2 | 2 | 1 | 1 | Hot | short | Low | |
| 3 | 3 | 1 | 1 | temperate | Long | Low | |
| 4 | 4 | 1 | 1 | Hot | long | Low | |
| 5 | 5 | 1 | 1 | temperate | Short | high | |
| 6 | 6 | 1 | 1 | Hot | Short | high | |
| 7 | 7 | 1 | 1 | temperate | Long | high | |
| 8 | 8 | 1 | 1 | Hot | Long | high |
The table is called Experimental Planning.
Displays the level of each "X" factor for each treatment (combination).
As this table contains all possible combinations among the 3 variables, it is also
called Full Factorial Arrangement.
The sequence of combinations (1 to 8) with the levels defined in the way they are
presented is called Padrón Order.
This order only appears when we remove the Randomize runs.
Solid Waste
| C8 | C9 | C10 | C11 | C12 |
| Run | Waste Repeat 1 | Waste Repeat 2 | Waste Repeat 3 | Waste Repeat 4 | Waste Repeat 5 |
Please Make a = Calc > Row Statistics > Standard deviation
Now you can build the 3 types of DOE graphics
Main Effects Chart
Interaction Graph
Cube chart
Stat> DOE> Factorial> Factorial Plots
create Chart of Main Effects as the one below
| Temp | Time | concentration |
| Temperate Hot | Short Long | Low High |
From this graph we can conclude:
The temperature has the greatest effect on the medium residue
The higher the temperature the better (less residue)
Concentration has little effect on the Medium Residue.
The longer the time, the better
Also Create Graph of Interactions for the mean residue and interpret each
quadrant in isolation
Graph of Interactions
Temperature x Time
Graph of Interactions
Temperature x Concentration
Graph of Interactions
Time x Concentration
Cube chart
The worst combination of levels of the two
factors is: Average Residue = 64.8
Short time
Warm temperature
Low concentration
The best combination of levels of
factors is: Mean Residue = 42.8
Long time
HOT TEMPERATURE
Low concentration
We perceive that all
values of Average Residue
right side face are more
low and quite close
Also Create Graphic of the Main Effects
Graph of Interactions
For Std Deviation and What can you say
of this chart, analyze each
quadrant separately.
Numerical analysis
Stat> DOE> Factorial> Analyze Factorial Designs
Pareto of Effects
Stat > DOE > Factorial > Analyze Factorial Designs
Deliverable: Word Document 